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Paint + Coatings

March 2, 2025 by
Paint + Coatings
Justin Mitchell


Flame retardancy and thermal degradation behavior of efficient intumescent flame retardant LDPE composite containing 4A zeolite

 

The research paper investigates the impact of 4A zeolite on the flame retardancy and thermal degradation behavior of low-density polyethylene (LDPE) composites that utilize an intumescent flame retardant (IFR) system. The study employs various analytical techniques, including limited oxygen index (LOI), vertical burning test (UL-94), thermogravimetric analysis (TGA), and cone calorimeter tests (CCT), among others, to evaluate the performance of the LDPE/IFR composites.

Key findings indicate that the addition of 4A zeolite significantly enhances the LOI value, with all composites achieving a UL-94 V-0 rating, indicating excellent flame retardancy. TGA results show that 4A promotes the early release of ammonia (NH3) during thermal degradation while reducing the intensity of main degradation products. The presence of 4A also leads to the formation of a more compact and continuous char layer, which is crucial for fire retardant performance. The study highlights an optimal loading of 1% 4A, which maximizes the flame retardant properties without compromising the material's integrity.

The research paper further discusses the thermal degradation behavior of the composites, revealing that 4A enhances the char-forming ability and thermal stability of the IFR system. The morphological analysis through scanning electron microscopy (SEM) and energy dispersive spectrometry (EDS) confirms that the char layer's compactness and strength are improved with 4A, contributing to better flame retardancy.

This research paper is significant in the field of materials science and fire safety, particularly in developing environmentally friendly flame retardants. The findings contribute to ongoing discussions about replacing halogen-based flame retardants with more sustainable alternatives. The research provides valuable insights into the mechanisms of flame retardancy and thermal degradation, which can inform future studies and applications in various industries, including packaging, electronics, and construction. Readers benefit from understanding the synergistic effects of additives like 4A zeolite in enhancing the performance of flame retardant materials, which is crucial for improving safety standards in flammable materials.